TENSE ultrasonic cleaning machine through the cavitation effect, mechanical action, straight into the flow of action, chemical action, dispersion and penetration under a variety of roles, to achieve the efficient cleaning of metal surface oil. Ultrasonic cleaning is a non-destructive cleaning of the workpiece, brushless and efficient cleaning method, can clean a variety of complex shapes and precision parts.
Ultrasonic cleaning machine ultrasonic degreasing basic principle: ultrasonic generator announced high-frequency vibration signal, the use of transducers into high-frequency mechanical vibration and spread to the media, ultrasonic in the cleaning fluid sparse radiation forward, so that the liquid activity and the production of countless fine bubbles, distributed in the liquid among the fine bubbles in the acoustic field under the action of the vibration, when the acoustic pressure arrives at a certain value, the rapid increase in the bubbles, and then suddenly closed in the bubble closure. Subsequently, the sudden closure of the bubble closure process, shock waves, destruction of insoluble dirt and then loosened in the cleaning fluid, solid particles that is stripped, and then arrived at the surface of the clean parts purification purposes. Ultrasonic cleaning machine ultrasonic degreasing and descaling application fields: industrial field: all kinds of parts of the degreasing treatment, gauge testing instrument cleaning, automotive parts such as engine degreasing, grease removal, de-oiling of various parts of the locomotive and so on.
Regardless of the use of standard machines or non-standard customised machines, cleaning metal oil is a wet cleaning, ultrasonic cleaning machine and cleaning agent combination:
Cleaning machine installation and operation process
1. machine placed in place, adjust the support feet (with support feet)
2. Connect the water and electricity
3. Into the workpiece, the water will be added to the side of the overflow tank from the side of the roughly 3 cm position
4. Take out the workpiece, start heating (parameters have been set)
5. Set the time (according to the actual situation)
6. The water temperature reaches about 104F, add cleaning agent
7. Turn on the ultrasonic, until the water temperature reaches the set temperature
8. Turn off the ultrasonic, put the workpiece
9. Turn on the ultrasonic, ultrasonic time to lifting out the workpiece, with a high-pressure water gun or tap water rinse clean workpiece
Advantages of grease removal
Efficient and thorough: ultrasonic cleaning can quickly break down and remove stubborn grease, even for complex shaped parts.
Environmental protection and energy saving: Compared with chemical cleaning methods that use large amounts of organic solvents, ultrasonic cleaning can be combined with water-based cleaning agents to reduce the use of chemicals and reduce environmental pollution.
Non-destructive cleaning: for precision parts, such as engine parts, aerospace parts, etc., ultrasonic cleaning can provide gentle and efficient decontamination effect, without damaging the surface of the material.
High degree of automation: ultrasonic cleaning machine can be used with automation system to achieve batch cleaning, improve production efficiency and reduce labour costs.
Wide range of application: applicable to a wide range of materials such as steel, aluminium alloy, stainless steel, copper and other materials, as well as workpieces of different sizes and shapes.
Application Industries
Ultrasonic cleaning technology is widely used in a number of industrial sectors and is particularly good at removing grease and oil. For example:
Automotive manufacturing and repair: cleaning engine blocks, transmission parts, injectors, etc.
Aerospace: removing lubricants and rust inhibitors from precision parts.
Machining: Cleans cutting oil and coolant residues from the surface of machined parts.
Electronics industry: Remove welding flux and oil from the production of electronic components.
Food Processing and Pharmaceuticals: Ensure that equipment parts are free of grease residues and meet hygiene standards.
TS-seires on the metal oil cleaning process is simple and convenient, the equipment is equipped with intelligent temperature control system, digital timing system. Select the appropriate size of the workpiece size of the cleaning tank, ultrasonic frequency to the conventional 28kHz frequency-based, ultrasonic power and weak alkaline aqueous solvent cleaning agent according to the needs of choice, according to the cleaning process operation to complete the cleaning of the workpiece